PIDSnap

Control loop glossary

The vocabulary as it is actually used on a plant.

Anti-reset windup

Controller logic that stops integral action accumulating while the output is at a limit.

Bad actor loop

A loop that consistently performs poorly and consumes disproportionate attention.

Bump test

Making a deliberate step change to a loop and observing the response.

Bumpless transfer

Switching a controller between manual and automatic without the output jumping.

Cascade control

Two controllers in series, where the outer loop sets the setpoint of a faster inner loop.

Dead time

The delay between a change at the output and the first sign of a response in the measurement.

Deadband

A range of signal change that produces no movement at the valve at all.

Gain scheduling

Changing the controller tuning automatically as a function of operating point.

Hunting

A control loop cycling continuously around setpoint instead of settling.

Hysteresis

A difference in valve position for the same signal depending on which direction it was approached from.

Integral windup

Integral action accumulating while the output is saturated, causing overshoot when the loop recovers.

Lambda tuning

A tuning method that sets the closed-loop response time to a chosen value rather than maximising speed.

Limit cycle

A sustained oscillation of constant amplitude caused by a nonlinearity rather than by tuning.

Offset

A steady difference between the process variable and setpoint that does not close.

Process gain

How much the measurement moves for a given change in controller output.

Stiction

Static friction that stops a valve stem moving until the signal change is large enough to break it free.

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